Induction Hardening
Induction hardening is a specialized heat treatment process used to increase the surface hardness and wear resistance of metal parts, primarily steel. The process involves using an induction coil to generate a magnetic field with alternating current. This magnetic field induces eddy currents on the surface of the metal, causing it to heat rapidly due to electrical resistance, while the core of the metal remains relatively cool because of the "skin effect," which concentrates the current and heating on the surface layer.
Once the surface of the metal reaches the desired temperature, typically between 800°C and 1000°C, it is quickly cooled using a quenching medium such as water, oil, or another suitable coolant. This rapid cooling, or quenching, transforms the heated surface layer into martensite, a very hard microstructure. As a result, the surface becomes hard and wear-resistant, while the core retains its original toughness and ductility.
Our induction hardening machine is designed to provide precise, consistent, and efficient hardening of steel components, specifically targeting applications that require controlled case depth and hardness. The advanced control system and built-in monitoring features ensure high-quality processing, while the automated component handling and quenching systems maximize productivity and reliability.
Built in Induction Heater 5-15 kHz rated 135kw nominal 144KVA
Maximum distance between centres = 700 mm
Maximum diameter of component = 75 mm
Tooling could be obtained to accommodate larger, irregular shapes components.
HMI and PLC Controlled to allow Pre-set programs, Positional Control, Heat Dwell time, Scan rate, Heat position, Quench Dwell time and Heating power.
In built full system monitoring, quench flow, input power including prompted maintenance aid.
Pneumatic clamping & automatic door for fast loading / unloading of components.
Quench fluid cooling and filtering system, 1000L Quench tank.
Self Contained Refrigerated Cooling System.
Current application:
Induction Hardening EN19 steel pivot pins, case depth 2-4 mm, Hardness 55-63 Rockwell C.